Solar energy is quickly becoming the go-to choice for homeowners looking to save money, embrace sustainability, and reduce reliance on traditional power. Curious about how solar panels are made? Let’s take a closer look!
Monocrystalline vs. Polycrystalline Panels
The two main types of solar panels are Monocrystalline and polycrystalline. Here’s the difference:
- Monocrystalline panels are made from a single silicon crystal, making them more efficient and space-saving. They’re a great option for maximum energy output in a smaller space.
- Polycrystalline panels are crafted from multiple silicon crystals. While they require more rooftop space and produce energy at a slightly slower rate, they’re a budget-friendly choice for eco-conscious homeowners.
Both types follow a similar production process, and both will harness the sun’s power to help lower your power bills while protecting the planet.
The Solar Panel Creation Process
- Creating Silicon
Solar panels start with silicon, which manufacturers harvest from quartz sand. This process involves melting sand at extremely high temperatures to create pure silicon for solar cells. - Forming Silicon Ingots
The silicon is melted and shaped into cylindrical molds called silicon ingots. These ingots are either kept whole (for monocrystalline panels) or combined from multiple sources (for polycrystalline panels). - Slicing into Wafers
Next, the silicon ingots are sliced into thin wafers—about as thin as a sheet of paper! An anti-reflective coating is then applied to ensure the wafers absorb as much sunlight as possible. - Building Solar Cells
The wafers are transformed into solar cells by adding metal conductors and a phosphorus layer. This step gives the cells their electrical charge, allowing them to convert sunlight into usable electricity. - Assembling Solar Panels
The solar cells are soldered together into a recognizable grid pattern, creating the panels you see on rooftops nationwide. - Quality Testing
Each panel is rigorously tested under light and temperature conditions to ensure it’s ready to perform.
Residential Solar
Over the past decade, residential solar costs have dropped by almost 70% thanks to advancements in solar technology, increased production efficiency, and growing global competition. Modern solar panels are more efficient, requiring fewer panels to generate the same amount of energy, while streamlined installation processes and improved financing options have reduced soft costs. Government incentives like the federal solar tax credit and state programs have lowered upfront expenses.

Why Choose Everlight Solar?
At Everlight Solar, we’re passionate about making solar energy simple, accessible, and impactful. By investing in solar panels, you’ll not only save on your power bills but also contribute to a greener future for generations to come.
Ready to make the switch? Contact us today for a no-cost consultation and discover how easy it is to power your home with clean, renewable energy.